Makita MLT100 Table Saw

How To Build A Table Saw Sled

No woodworker can survive without having a table saw sled. As long as you have this accessory, you can easily make perfect square cross cuts! Moreover, it can also help in making smooth 45-degree miter cuts in different work pieces. Therefore, you should know how to build a table saw sled on your own!

We are all aware that a table saw is great for cutting long pieces of wood. However, you can also use this tool to crosscut wide pieces of wood with the same level of smoothness and precision. You can do this with a table saw sled. It is a cutting accessory that rides on the miter gauge slots. Specifically, it has a fence that is mounted to the blade at 45 or 95 degrees!

How To Build A Table Saw Sled

Materials:

  • 4×4 sheet of 3/4 inch plywood
  • MDF or particle board
  • Glue

Step 1: Cutting The Pieces

  1. The first thing you should do is to gather the materials. If you can, use a nine-ply birch for a crosscut sled. However, you can also use any flat and smooth plywood! In fact, the trickiest part here is the constructing the cutting runners.They are the one slide on the tracks. They are also responsible for making the fence perfectly squared to the blade.
  2. Cut strips of plywood for the stiffener, blade cover, and front fence. The cut should be 1/2 inch longer and 1/4 inch wider than the exact finished size. In this way, you can be able to trim them.
  3. Clamp the mating faces with the use of a wood glue. You should do this perfectly, just like the surface of the top of a table saw. As much as possible, you should keep the layers intact while you are clamping them. You can start scraping the hardened glue after 20 minutes.
  4. After this, you should use the table saw to cut the pieces of about 1/4 inch. Use a pencil or chalk to mark the shape on the pieces, and then use a jigsaw to cut them. The curves should be smoothened with the use of a belt sander.

Step 2: Assembling The Base And Runners

  1. Make the runners by cutting strips of hardwood. If your table saw has a standard 3/4-inch miter gauge slots, use it to sand a 1×3 hardwood until it can slide freely into the slots.
  2. Create 1/16 inch strips from the 1×4 hardwood. Connect the pieces to the sled base by using a wood glue. Wait until 20 minutes until it dries. Afterward, you can already remove the assembly away from the table saw. Do not forget to scrape off any excess glue from the bottom of the base and the boundaries of the runners. Also, make sure you will clean any glue that is present in the slots of the table saw.
  3. Try sliding the sled in the slots. If you can notice that the sled cannot slide easily, check the runners immediately. Look for any darkened spots in where the metal has got in contact with the wood. Take an adhesive and use it to connect a piece of sandpaper (80-grit, preferably) to a block of wood. Use this in sanding the darkened areas so that you can remove any excess wood. Just repeat this process until the sled can slide smoothly into the slots.

Step 3: Adding The Stiffener And Squaring The Fence

  1. Attach the stiffener on the front boundary of the base through gluing and screwing. In doing this, you should be careful so that you can put away the screws away from the path of the blade of the table saw.
  2. Set the blade of the table saw to 3/4 inch high. Use this adjustment so that you can slide the base into the blade. You should stop cutting when you are at already 3 inches from the back of the base. Switch off the saw and wait for it to stop before you take out the sled.
  3. Position the back edge of the base with the fence. Make sure you will align them correctly. After this, screw them tightly at the right portion. Moreover, the blade cover should also be screwed the back end of the fence. Of course, you still have to be careful that the screws won’t get on the way of the path of the blade.

Step 4: Adding The Stop Blocks

  1. The stop blocks are necessary so that you can prevent the blade of the saw from ripping through the blade cover. Attach a piece of wood to the bottom of the sled by screwing it. Do this while the blade is half-covered by the blade cover and the fence. In attaching a stop block to the bed of the table saw, use carriage bolts instead of conventional screws.

Conclusion

This time, your table saw sled is already complete. You can test the performance of your new creation by pushing the newly cut edge against its other half. If you can notice that the two pieces perfectly fit without any gaps or seams, then this sled is ready to serve you.

Knowing how to make a table saw sled is essential for serious woodworkers. This accessory improves the versatility of their job, by enabling them to crosscut large pieces of wood! As long as you got this accessory, you can deal with any cutting projects on your mind!

Other than a sled, you can also use a fence for your table saw. We have a big list of the top 5 table saw fences on the market.

Makita MLT100 Table Saw

How Does A Table Saw Work

How does a table saw work? Many woodworkers, even those that are already at the professional level, are asking this question. Of course, with the intricacy and precision of its cuts, you will really wonder how this power tool does its job.

A table saw has a straightforward function, and that is to slice largte pieces of woods. This is the reason why you always see this machine on workshops and lumber retailers. These beasts are capable of dealing thick pieces of wood, as long as you equip the right blades to them. Aside from, knowing how to use a table saw can improve the cutting efficiency of this tool!

There are several types of table saws on the market today. Therefore, each uses a different mechanism to perform their respective functions. Read on to know how a table saw works!

How Does A Table Saw Work

Benchtop Table Saw

A benchtop table saw is commonly known as a job site saw. This is because this is the most preferred tools of professional woodworkers. Moreover, this one is lightweight and has a compact design so that you can put it on a table or a support surface. One person can even lift this tool on different locations. Usually, this type of table saw is made from the combination of aluminum, steel, and plastic.

Benchtop table saws use direct drive (pulleys or no V-belt) in their universal motor. This engine sends power to the blade, which in turns, do all the cutting. Among all the types of table saws, this one has the least capacity. However, they can still give an adequate and precise performance.

The universal motor of a benchtop saw does not run quietly as a brushless AC motor. Of course, that is given. But when it comes to power, it is better than its counterpart. The top portion of the benchtop table saw is quite narrower compared to the cabinet and contractor types. Therefore, the ripping capacity of this tool is also reduced.

Moreover, this table saw has a short rip fence. Achieving straight and clean cuts with a short rip fence is quite hard. The distance of the blade to the edge of the table top is short, too. With this, cross-cutting with the use of the miter gauge is quite challenging, too. Since table saws are small and have less mass, they produce excessive vibrations.

Contractor Table Saw

A contractor table saw is quite heavy and burly. It got an attached base with stands (usually comes with wheels). There are two mechanisms in which a motor of contractor table saw can function. The first one is a direct drive. This means that the motor powers the blade without an intermediary belt. The second one is through a hinged off the rear of the table saw and operates the blade by two belts. The latter mechanism uses either a 1 or 2 HP induction type of motor.

Specifically, contractor table saws are commonly used by homeowners and typical hobbyists. This is because they use the standard electrical circuits. In short, it does not harm the circuitry of your property. Another reason is due to its low-cost operation.

There is only one issue with a contractor table saw. Its motor seldom hands off the rear of the saw while doing a pivot. Therefore, collecting dust can be quite troublesome.

Cabinet Table Saw

Cabinet table saws are very bulky because of its cast iron and steel construction. These materials are essential so that it can prevent vibrations while improving its cutting accuracy.

A cabinet table saw has a close base, which they refer eventually as “cabinet.” This type of table saw utilizes induction motors that are in the 3 to 5 hp range. If you are planning to use on in your home, you should choose a model that has a heavy duty circuit (220-volt outlet is required). The motor is ensconced on the cabinet while it is driving the blade with three parallel belts.

Because this tool is heavy, it is better than any other type of table saws. The heavier the system, the more stable it is. Moreover, it is less prone to vibrations, too. You can also expect that it is more durable than conventional table saw types. A cabinet table saw comes with a trunnion. It is a component that integrates the saw blade to the mount so that it can do tilt and height adjustment! Aside from that, it has a good dust collection system because it the dust port is fully enclosed in the cabinet. In short, cabinet mounted trunnions are better than table mounted trunnions.

Hybrid Table Saw

If you want to get into the competition, then you should opt for a hybrid table saw. This type of table saw is built to compete against high-end contractor saws. A hybrid table saw offers the some of the advantages of cabinet-type table saws. This time, it can give it to you at a much lower price. Most of the hybrid table saws you can see today have an enclosed cabinet, too. This is used to improve its dust collection mechanism. In fact, its cabinet is almost similar to those of cabinet table saws. It is either by a full enclosure system from the table top or through a short system on the legs.

Some models of the hybrid table saws today comes with a cable mounted trunnion. They are lighter than a contractor saw but heavier than a cabinet saw. Other hybrid table saws include a sliding table so that you can maximize its cross-cutting capability.

There are variations to the drive mechanism of a hybrid saw. Usually, it is through a single V-belt, multiple V-belts, or a serpentine belt. Moreover, this kind of saws has 1.5 or 2 HP motors. This makes them compatible to 15 and 20-amp 120-volt household circuit.

Conclusion

Knowing how does a table saw work improve the tool’s performance on your workshop. By studying its components, you can maximize the potential of this tool in dealing a different kind of woodworking applications. Moreover, it will teach you the safety precautions while using this beast. After all, it is your duty also to know how to use a table saw!

table saw

Best Table Saw Brands

table saw

Choosing the best table saw brands is essential. If you don’t want to waste off your money, then you should go to the best. Second choices are not something you can enjoy once we are talking about table saws. These power tools are expensive! If you choose a wrong one, then you are just blowing your money away!

Moreover, getting a substandard table saw will just annoy you. First, it cannot make smooth cuts. Second, they will just slow down your job. Third, they are not cost-efficient when it comes to operation. They have no advantages, to begin with. That is why it is crucial for a serious woodworker like you to get the best. Only the best table saws can give you the performance that you are expecting.

We are not discriminating brands here. There are some decent brands out there, as a matter of fact. Howtaever, we don’t want to put you in a hassle. If possible, you should get the right table saw for you in just one go. You need no marketing stunts! You need a tested-and-proven performance! Therefore, you should check out these top rated table saw brands that would certainly satisfy you!

Best Table Saw Brands

  1. DEWALT
    When it comes to table saws, DEWALT is a sure beast. It has been manufacturing several models and varieties of table saws for decades already. The performance of their tools has already been proven in the market. Even if you go to several job sites and construction areas, you will see their table saws grinding through a lot of tables.One of the quality features of their table saws is the Site-Pro Modular Guarding System. This innovation is unique only to DEWALT. Specifically, it is a technology that lets you make a tool-free adjustment to its guarding parts. Because of this, you won’t strain too much on using this tool! Moreover, it enables the table saw to give the work on different applications appropriately.One of the table saws that uses this system is the DEWALT DWE7480XA. Among all the table saws today, we consider it is as the best. Aside from its hassle-free adjustment, it also has a monstrous cutting speed! It can give off a no-load speed of 4,800, which is essential in cutting thick hardwood! It also got the DEWALT tooth carbide blade that possesses 24 sharp teeth!You can also expect that all DEWALT table saws are highly versatile. You can see this through its flexibility in handling bevel cuts. Moreover, some of their table saws are adjustable so that they can work even on uneven surfaces! These are some of the qualities that only DEWALT can give!
  2. SHOP FOX
    Shop Fox is a new name in the power tool industry. Specifically, they are focused on making home-type power tools. Because of this, many DIYers and homeowners became a fan of their products. When it comes to table saws, Shop Fox is one of the best!Honestly, SHOP FOX only has one table saw model. But don’t fret yet. After all, you should consider this as an advantage. All of the current technologies of this brand has been poured to this single table saw! The Shop Fox W1819 uses a triple belt drive so that it can have an insanely strong cutting power. The presence of cast iron trunnions improves the stability and precision of your cuts!Since this one is a hybrid table saw, its reliability on the workshop is superb! It is ideal for cutting bevels, compound miters, and chamfers. You can do this, thanks to a patented blade tilt lock, which enables a fast adjustment to the cutting angle of the saw! Moreover, you will also love that Shop Fox integrated a riving knife to this table saw! Specifically, it prevents the dangerous kickbacks from happening!Aside from supreme cutting efficiency, you can guarantee that using Shop Fox tools are truly safe!
  3. SAWSTOP
    If you need the best cabinet table saw, you should go to SawStop. SawStop is your friend when it comes to saws. In fact, they got every variety of saws that you need, from jigsaws to bandsaws! However, since we are talking about table saws, let us give highlight to their PCS31230-TGP252 cabinet table saw.The PCS31230-TGP252 table saw is a professional power tool. It is intended for high-end construction purposes. Despite that, wood artisans and hobbyist can benefit from this tool! One of its best features is its sophisticated dust collection blade guard traps. This feature is unique to SawStop table saws only! It is the one that takes out the fine residues and dust on the surface of the table. Since SawStop loves thorough cleaning, it also includes a shrouding below the table. This component gives turbulence so that dust would go directly to its dust collection port!Most of the table saws of SawStop having a riving knife. Therefore, you can guarantee that kickbacks won’t occur, even if you are dealing with thick woods.When it comes to power, you will certainly be happy with SawStop table saws. For example, the PCS31230-TGP252 has a 220-volt motor that gives off powerful cutting performance to the saw!

    However, the greatest selling point of this brand is its protective mechanism. Specifically, they integrated an electronic detection system that automatically stops the blade once it detects that your fingers are getting in contact with it!

  4. BOSCH
    Bosch is another power tool giant. They have been a familiar name to the industry due to their cutting edge tools that have been a great help for many contractors. With their rapport alone, you could already trust their power tools. However, let us dig a little deeper to their table saws.One of the best manufacturers of table saws is Bosch. There is no denying about that. The performance of their saws is truly top notch. In fact, they can even rival the products of DEWALT. Perhaps, the opus that could prove that is the Bosch 4100-09 Table Saw. This tool has a user-friendly technology called the Gravity-Rise wheel stand. This innovation disperses the weight of the entire tool so that you can move it without feeling its heaviness! Of course, this technology is unique to Bosch only!Moreover, this table saw from Bosch have a SquareLock Rip Fence that minimizes the wastes of your cut. Specifically, it gives you the exact cutting precision that you want, so that your output would be smooth and clean!Just like Shop Fox and Saw Stop, Bosch uses a riveting knife so that kickbacks won’t happen. However, these brands don’t have the Constant Response Circuitry of Bosch. This component keeps the speed of the blade even if there is an under loading on the power source! With these qualities, you should not wonder anymore why Bosch is one of the best table saw brands on the market today!

Honorable Mentions

  • SKIL
  • MAKITA

Conclusion

Knowing the entire best table saw brands can minimize the hassle of buying. Each of these manufacturers produces a variety of table saws that could handle different applications. It doesn’t matter if you are looking for a hybrid, cabinet, or a contractor table saw. You can guarantee that these brands of table saws have all of them!